Ekyuma Ekikuba Ebituli (Bore Honing Machine).

Embeera entongole ey’ekyuma ekikozesebwa eri bweti:

Ebyuma ebirongoosa ebikoleddwa era ne bikolebwa kkampuni yaffe bijja kutuukiriza ebisaanyizo bino wammanga:
1. Okukola dizayini n’okukola ebyuma kulina okutuukana n’omutindo gwa ISO, IEC ogw’ensi yonna n’omutindo ogukwatagana nabyo.
2. Yuniti ezipima ebitundu byonna eby’ebyuma n’ebikozesebwa eby’enjawulo byonna bijja kwettanira omutindo gwa yuniti ogw’ensi yonna.
3. Ekyuma kino kirina ekyuma ekijjuvu eky’okusiiga n’okusengejja. Ebitundu byonna ebitambula birina okuba n’ebyuma ebisiiga, ate enkola y’okunyogoza erina okuba n’ekyuma ekisengejja.
4. Ebitundu ebikulu eby’ekyuma bikolebwa mu bintu eby’omutindo ogwa waggulu-, era ebitundu ebirondeddwamu eby’ebyuma, amazzi, amasannyalaze n’ebyuma bikalimagezi biba bya mulembe era ebyesigika ebiyingizibwa mu ggwanga ebya brand-name.
5. Ebitundu byonna eby’ekyuma birina okuba n’obukuumi obwesigika obw’obukuumi n’enkola za yinsuwa okutangira okwonooneka kw’ekyuma oba obuvune bw’omuntu olw’okukozesa obubi oba obubenje.

Ebifaananyi by’ebyuma (wayinza okubaawo enjawulo mu butuufu) .

1 Okukola ekinnya diameter range: Ф30mm-Ф150mm
2 Workpiece clamping okukkirizibwa omugugu 200kg
3 Spindle maximum reciprocating stroke Entono oba yenkana mm 500
4 Obuwanvu obusinga obunene obw’okusiba Obunene oba obwenkana mm 450
5 Maximum clamping outer diameter Entono oba yenkana mm 1000
6 Obutuufu bw’ekituli eky’omunda oluvannyuma lw’okulongoosa H6-H8
7 Obukaluba ku ngulu Ra0.1-Ra0.4
8 Amaanyi ga mmotoka ya spindle 3.5Kw
9 Sipiidi ya spindle: okukyusa sipiidi etaliiko mitendera 200rpm-380rpm
10 Amaanyi ga mmotoka agakyukakyuka 3.5Kw
11 Sipiidi ekyukakyuka: 0-40m/min (okukyusa sipiidi awatali mitendera)
12 Mode y’okufuga stroke: servo motor + linear guide
13 Stroke repeat okuteeka mu kifo ekituufu 0.1mm
14 Amaanyi ga mmotoka y’okuliisa 1Kw
15 Enkola y’okufuga emmere Servo motor + gear rack
16 Obutuufu bw’okufuga emmere 0.0001mm
17 Enkola y’okunyweza Okusiba mu ngalo mu ngeri ey’ebyuma
18 Ekitundu ekinyogoza ttanka ya woyiro 300L, ekyuma ekisengejja magineeti, okunyogoza okw’obutonde
19 Enkola y’okufuga Liruite enkola ey’enjawulo ey’okufuga okulongoosa
20 Okuddamu okutambula kwa ppampu ya woyiro: 50L/min
21 Obuzito bw’ekyuma: ttani nga 2 (nga kw’otadde n’enkola y’okunyogoza) .
22 Obuwanvu bw’ebyuma x obugazi x obugulumivu: (mm) nga 1220*1550*1545
23 Omutindo gw’amaloboozi: Mu mbeera y’ekkolero eya mutindo, decibels ezitakka wansi wa 90 wansi w’entikko y’omugugu ogugenda mu maaso
24 Obukuumi bw’ebyuma Obukuumi obujjuvu
25 Amaloboozi g’ebyuma<80db
26 Puleesa y’ensibuko y’empewo eyeetaagibwa ku kyuma 0.5Mpa
27 otal amaanyi geetaagisa ku kyuma AC380V 10Kw

Ekyuma ekirongoosa ekya JLH-500 kisinga kukozesebwa mu kulongoosa ebituli eby’omunda ebituufu nga ebikozesebwa mu payipu. Oluvannyuma lw’okulongoosa, obutuufu bwa geometry obw’omutindo ogwa waggulu n’obutonde obutono obw’okungulu bisobola okufunibwa (okutuukiriza ebyetaago by’okufulumya n’okuddaabiriza silinda z’amazzi).
Ekyuma kya JLH-500 CNC vertical honing okusinga kikolebwa ekitanda, enkola ya spindle, servo reciprocating unit, servo feed unit, enkola y’amasannyalaze, cooling filter, enkola y’okusiiga, ekibikka eky’obukuumi, fixture, ekintu ekikuba honing, n’ebirala:

1. Obuliri
Ekitanda ky’ekyuma kino kiweerezeddwa n’ebyuma ebiyitibwa profiles, nga kifukibwa emirundi mingi okuggyawo situleesi, okukakasa nti kiggiddwawo situleesi y’okuweta. Ekyuma ekinene ekikola gantry kikozesebwa okulongoosa, era enkola y’okusiba emalirizibwa mu kiseera kimu. Ekyuma kino kirina amaanyi mangi ate nga kituufu nnyo mu kifo kya geometry. Era esobola okukakasa okutebenkera okw'ekiseera ekiwanvu- n'obutuufu obw'amaanyi obw'ekintu ekikozesebwa.

2. Enkola ya spindle

Ekibokisi kya spindle kye kitundu ekikulu mu kyuma kino. Ggiya zonna za grade 6 precision, era bbeeri zonna ziyingizibwa mu ggwanga bbeeri za high-precision, ezikakasa sipiidi ya waggulu, omugerageranyo gw’okutambuza ogw’amaanyi n’okukola kw’amaloboozi amatono aga transmission. Mu kiseera kye kimu, ebitundu byonna bibadde bilongooseddwa nga biyita mu kwekenneenya amaanyi g’ebintu ebikoma, era okukoppa okw’amaanyi ga kompyuta kukoleddwa, nga kulina obwesigwa obw’amaanyi. Ekibokisi kya spindle kyakolebwa mu ngeri ey’enjawulo ku byuma ebirongoosa ebinnya ebiwanvu. Okuyita mu bbokisi ya spindle, ebikozesebwa mu payipu munda mu bbanga ly’okulongoosa bisobola okutuukirira ku maanyi agatali gakyukakyuka. Ekyuma ekisereba ekipande kya spindle box slide plate kisobola okufuula spindle box n’ekintu ekikozesebwa mu kukola honing okwanguyirwa okuggyibwa mu kinnya ekirongooseddwa oluvannyuma lw’enzirukanya y’okusiba, ekintu ekirungi mu kwekebejja n’okupima ekituli, ekirungi okukyusa amayinja ag’amafuta n’ebintu ebikolebwa, era kikuuma omutwe gw’okusiba nga guli mu mbeera nnungi okwewala okukunya ekintu ekikolebwa. Mu kiseera kye kimu, ku kitundu ky’omulimu kye kimu, parameters z’ekifo ekitandikirako n’enkomerero ya stroke zisobola okukakasibwa okusigala nga tezikyusiddwa. Ku mutendera gw’okukola oguddako, tekyetaagisa kuddamu kuteekawo bipimo, ekirongoosa obulungi bw’emirimu.

3. Enkola y’okuddiŋŋana

Enkola ya reciprocating erimu motor ekyukakyuka, reduction box, active ne passive sprocket box, n’olujegere oluzingulula. Amaanyi agaddamu 3.5KW, sipiidi ekyukakyuka 0-40m/min, sipiidi etereezebwa. Enkola eno erina obutuufu bw’okuteeka mu kifo ekiddibwamu obwa mm 0.1. Enjegere ebadde etereezeddwa nga tennava mu kkolero. Oluvannyuma lw’okukola okumala ekiseera, yeetaaga okukeberebwa buli kiseera n’okutereezebwa okuyita mu nut ya M30 ku mukira gw’ekitanda kya spindle

4. Enkola y’emmere y’ebisolo
Kirimu servo motor, harmonic reducer, one-tooth difference planetary acceleration, a coupling, etc. Enkola ya MPS automatic oilstone compensation system erina feed resolution ya 0.0001mm okukakasa obutebenkevu bwa sayizi y’okulongoosa.

5. Enkola y’amasannyalaze

Enkola y'okufuga ye nkola y'okufuga ey'okulongoosa eya Liruite, nga erina 15′ color touch screen human-computer interactive operation interface. Ebitundu byonna eby’amasannyalaze bimanyiddwa bulungi-ebintu bya brand, nga biriko omutindo gw’obukuumi waggulu wa IP65, omulimu ogwesigika, n’enkolagana eziterekeddwa okuyingiza n’okufulumya, enkolagana y’emirimu gy’okufuga touch screen, okulaga ebiwandiiko by’Abachina, okukola ku kuyingiza parameter, okulondoola okukola n’emirimu gy’okufuga mu ngalo; dynamic display of honing process status, ku touch screen esobola okuteekawo honing head speed, reciprocating stroke speed, reciprocating stroke position, omuwendo gw'emmere, feed speed n'ebirala processing parameters, era asobola okuddukanya mu ngalo ekyuma honing ku buli ntambula, enkola okulondoola n'ensobi alamu okulaga. Alaamu y’ensobi eragibwa ku touch screen fault alarm interface, era ekifo ky’ensobi kisobola okuzuulibwa amangu okuyita mu kulaga ensobi n’okulaga ebiwandiiko. Enkola eno erina emirimu gy’okukyusakyusa mu ngalo ne mu ngeri ey’otoma. Enkola eno erina okuddaabiriza okw’otoma okw’obutuufu bwa geometry okukakasa obutakyukakyuka bwa sayizi y’ekintu ekikolebwako okulongoosa, era enkola y’okulaga enkokola esobola okulondoola obunene bw’ekinnya eky’omunda mu kiseera ekituufu.

6. Ekyuma ekinyogoza n’okusengejja

Ekyuma kino kirimu enkola y’okusiiga, enkola y’okusengejja magineeti, n’ebirala Ekyuma ekyawula magineeti kirina obusobozi obw’okubiri obw’okusengejja obusukka 50L/min, obusobozi bwa ttanka bwa 300L, ebbugumu eritereezebwa, n’ekibokisi ekyetongodde eky’okukung’aanya chip, ekiyinza okwanguyirwa okuggyamu ebitundu bya kasasiro ebisengejeddwa.

7. Okusiba
Clamp ey’enjawulo ekoleddwa, clamp range etereezebwa, ate enkola y’okutikka n’okutikkula ya manual. Enfo ya clamp yeesigika, nnyangu okutereeza, ate okutikka n’okutikkula kwangu era kwa mangu.

1. Ensengeka okutwalira awamu ey’ekintu ekikozesebwa: ekyesimbye, 1 spindle, 1 workstation.
2. Enkola y’emmere: MPS enkola y’emmere ey’otoma (omuwendo gw’emmere ogusinga obutono: 0.0001mm), ng’okozesa servo motor + harmonic reducer, emmere okukyusakyusa drive.
3. Enkola y'okunyogoza: "Magnetic separator cooling system enkola y'okusengejja, obusobozi bw'okusengejja obusukka 50L/min, obusobozi bwa cooling box 300L. Erimu ppampu za woyiro zonna ezeetaagisa ne payipu."
4. Ebyuma bino birina enkola y’okufuuyira amafuta aga ‘honing oil’.
5. Kabineti y’amasannyalaze etuukana n’omutindo gwa CE (IP54), erina amasannyalaze aganywevu, era eriko kkufulu y’oluggi.
6. Ekibokisi ky’okukola ebyuma kirina okutandika, okuyimirira, okutambula okuddiŋŋana, okugaziya n’okukonziba kw’emmere, n’obutambi obulala obw’okukola.
7. Ekika ky’ekibikka eky’obukuumi: ekibikka eky’obukuumi ekizibiddwa ekitundu-ekitali kya bulabe era kyesigika, kyangu okukozesa, okutikka n’okutikkula ebikozesebwa n’okupima ebipimo.
8. Langi y’ebikozesebwa mu byuma: enzirugavu enzirugavu + enjeru ng’amata, oba okusinziira ku bipande bya langi ya kasitoma.
9. Enkola y’okufuga: enkola ey’enjawulo ey’okufuga ekyuma ekirongoosa ekya Liruite.
10. Enkola y’okufuga erina omulimu gw’okuteekawo omuwendo gw’okuliyirira okwambala kw’amayinja g’amafuta, era erina emirimu gy’okuliyirira egy’omu ngalo n’egya otomatiki.
11. Enkola y’okufuga erina omulimu gw’okuliyirira mu ngeri ey’otoma olw’okwambala kw’amayinja ag’amafuta.
12. Okwolesebwa kwa langi (15′).
13. Enkola erina omulimu gw’okuteekawo honing processing parameters , nga erina database yaayo ey’okulongoosa.
14. Entambula ya stroke: "Servo motor + linear guide" mode y'okufuga.
15. Emboozi omuntu-ekyuma interface nga tukozesa tekinologiya wa menu, honing control system interface.
16. Ekintu eky’ekyuma kirina emirimu gy’okulongoosa ebinnya okuyita mu-ekinnya n’okuzibe amaaso-.
17. Ekikozesebwa mu kyuma kirina omulimu gw’okujjukira data
18. Ekyuma kirina emirimu emijjuvu egy’okukola mu ngalo ne mu ngeri ey’otoma, era buli kikolwa ky’ekyuma kisobola okukolebwa nga kyetongodde mu mbeera y’omukono.
19. Nga erina switch y’empewo y’amaanyi eyingidde, ng’erina ekyuma ekikuuma amasannyalaze agasukka mu mmotoka n’okutikka okuyitiridde.
20. Ekyuma ekikozesebwa kirimu omulimu gw’okuteekawo stroke ennyimpi n’omulimu gw’okusiba (pause honing function) munda mu stroke yonna empanvu.
21. Ebyuma bino birina emirimu nga okuyimirira mu mbeera ey’amangu, alamu y’okutambula okusukkiridde, ne alamu y’okutikka ennyo.
22. Ebyuma birina ensobi self-diagnosis display.
23. Ekintu ekinyweza kibeera kya ngalo, era ekintu ekikolebwa kitikkibwa n’okutikkula mu ngalo.
24. Enkola y’okukyusa ebikozesebwa n’ebikozesebwa: okukyusa mu ngalo mu ngalo.
25. Enkola y’okutikka n’okutikkula: okutikka n’okutikkula mu ngalo.

1. Okukozesa
Ekyuma ekirongoosa silinda kikozesebwa okukola n’okulabirira silinda n’ebintu ebirala ebikozesebwa mu payipu, n’okuddaabiriza ebituli ebirala ebituufu.

2. Ebyetaagisa
Ekyuma ekirongoosa silinda kisinga kukozesebwa mu kulongoosa ssilindala eziriko ekituli ekizito ne stroke empanvu n’ebintu ebirala ebikozesebwa mu payipu. Era esobola okukozesebwa okulongoosa ekituli eky’omunda ekituufu eky’ebitundu by’emikono gya silinda. Oluvannyuma lw’okukola, ebifaananyi bya geometry eby’omutindo ogwa waggulu-n’ebintu ebitonotono eby’okungulu-textures (tewali arc edda emabega, layini ezikwatagana, ezituukiriza ebyetaago by’okukozesa) bisobola okufunibwa.

1. 1 kkopi y'ekitabo ky'ebikozesebwa mu byuma
2. 1 kkopi y'ekitabo ky'emirimu
3. 1 kkopi y'ekitabo ky'okusengejja empapula za magineeti
4. 1 kkopi y'olukalala lw'okutuusa
5. 1 kkopi y'olukalala lw'ebikozesebwa

X. Embeera z’okuteeka n’okukozesa ekyuma ekikozesebwa
1. Omusingi gw’okussaako: wansi wa seminti omupapajjo wa bulijjo, .
2. Amasannyalaze: 380V±10% 50HZ 10KVA
3. Embeera y’ebbugumu: 5-40 degree
5. Obunnyogovu obw’enjawulo: Obutono oba obwenkana ebitundu 65% .

1. Ekintu ekikkiriza: Ebikozesebwa mu kitundu ky’okukola eky’ekyuma ekiweebwa Ekibiina A bye bintu ebikkirizibwa.

2. Ebiraga okukkiriza: Ebiraga okukkiriza bikolebwa okusinziira ku ndagaano ey’ekikugu eyassibwako omukono enjuyi zombi.

3. Okukkiriza nga tekunnabaawo-
Okukkiriza nga tekunnabaawo-kukolebwa omukozi w'ebyuma, era omukozesa w'ebyuma awa ebitundu 2 eby'okugezesa okukkiriza nga tekunnabaawo. Ebikozesebwa mu kulongoosa biweebwa abakola ebyuma, era n’ebipima nga ebipima ne mita z’obukaluba nabyo biweebwa. Enjuyi zombi zikkiriza ebyuma nga zikola buli kiseera ebitundu 2 okusinziira ku byetaago by’okulongoosa ebituufu eby’ebitundu ebigezesebwa ebissiddwako omukono. Oluvannyuma lw'okukkiriza okutuukiriza ebisaanyizo, enjuyi zombi zissa omukono ku ddakiika ezisooka-okukkiriza.

4. Ekiteerabirwa
4.1 Okukkiriza okusembayo kukolebwa oyo akozesa ebyuma, era omukozesa w’ebyuma awaayo ebitundu ebigezesebwa, ebipima, ebikozesebwa n’abakozi abakwatagana nabyo okukkirizibwa; omukozesa w’ebyuma awa ebitundu 3 eby’okugezesa, nga ku bino 1 bikozesebwa okulongoosa ate 2 bikozesebwa okukkiriza. Oluvannyuma lw’okulongoosa ebyuma ebikozesebwa mu byuma okuggwa, enjuyi zombi zijja kukola ku bitundu 3 obutasalako okusinziira ku byetaago by’okukola obutuufu bw’ebitundu ebigezesebwa ebissiddwako omukono okusobola okukkiriza okusembayo kw’ebyuma. Oluvannyuma lw’okukkiriza okutuukiriza ebisaanyizo, enjuyi zombi zissa omukono ku lipoota y’okukkiriza esembayo.

5. Okuteeka ebyuma
Oluvannyuma lw’ebyuma okutuuka mu kkolero, oyo akozesa ebyuma y’avunaanyizibwa ku kutikkula ekyuma, era okuteeka n’okutandika okukola ebyuma bikolebwa omukozi w’ebyuma ku mukozesa w’ebyuma. Ebikozesebwa n’ebikozesebwa ebikwatagana okuteekebwa (nga ebyuma ebisitula n’ebirala) buvunaanyizibwa bw’oyo akozesa ebyuma.

6. Okutendekebwa mu kukola emirimu
Mu kiseera ky’okukkiriza ebyuma, abakola ebyuma yakola ennaku ssatu ez’omuddiring’anwa ez’okutendekebwa mu kukola emirimu eri oyo akozesa ebyuma. Ebirimu mu kutendekebwa okusinga bwe biti: enkozesa y’ekintu ekifuga, okumanyiira ekyuma ekikozesebwa, ekyuma ekisookerwako ne pulogulaamu za CNC, okwekebejja n’okuddaabiriza buli lunaku, okuddaabiriza ebyuma n’amasannyalaze, okuddaabiriza ebyuma, okuddaabiriza amasannyalaze, okutendekebwa okw’enjawulo ku mmotoka ne yuniti ezivuga, n’ebirala Mu nkola, omuwendo gw’abatendekebwa tegulina kusukka 3. Mu kiseera ky’okutendekebwa, abatendekebwa balina okusasula ensaasaanya eziyingizibwa abatendekebwa bennyini.

Ekiseera kya ggaranti y’ebyuma kiba kya mwaka 1, okutandika n’olunaku enjuyi zombi lwe zissa omukono ku lipoota y’okukkiriza oluvannyuma lw’okukkiriza okusembayo. Singa wabaawo okulemererwa okw’amaanyi mu kiseera kya ggaranti era nga tekisobola kuddaabirizibwa mu budde era mu ngeri ennungi, ekiseera kya ggaranti y’ekintu ekikozesebwa kijja kwongerwako mu ngeri ey’otoma.

Obuvunaanyizibwa bw’okwewaayo kwa ggaranti: Okwewaayo kwa ggaranti, Oludda B lulina obuvunaanyizibwa n’obuvunaanyizibwa okuwa abakozesa empeereza y’okuddaabiriza ey’obwereere ku kulemererwa okutali-muntu n’okuwa ebitundu eby’obwereere eby’okukyusa olw’okulemererwa. Singa kiba kiremeddwa olw’okwonooneka kw’obutonde bw’ensi bw’abantu oba okukozesa abakozesa nga tekituukana na bisaanyizo, ebitundu ebikyusiddwa bijja kusasulwa ssente okwawukana. Waranti bw’eremererwa olw’ebyuma n’okuteekebwamu, omutunzi ajja kuwa eby’okuddamu n’okulambika mu ssaawa 8 oluvannyuma lw’okufuna okutegeezebwa ku ssimu, ate abakola ku ndabirira bajja kutuuka mu kkolero mu ssaawa 48.

Oluvannyuma lw’ekiseera kya ggaranti okuggwaako, abakola kkampuni eno ewa abakozesa empeereza y’okuddaabiriza obulamu bwabwe bwonna era n’agenda mu maaso n’okugereka emiwendo gy’ebitundu n’ebisale by’okugikola okusinziira ku mutindo gw’omukozi ogw’okusasula.

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